* Space and Life Sciences, NASA Johnson Space Center, and
Wyle Laboratories, Houston, Texas 77058; and
Department of Pathology and Laboratory Medicine, University of Texas Medical School, Houston, Texas 77030
Received May 30, 2003; accepted September 10, 2003
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ABSTRACT |
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Key Words: carbon nanotubes; pulmonary toxicity; epithelioid granulomas; nanotube toxicity.
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INTRODUCTION |
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Carbon nanotubes structurally resemble rolled-up graphite sheets with one end capped. These tiny tubes can have single or multiple walls. Single-wall carbon nanotubes (NTs), unlike graphite or carbon black, possess highly desirable electrical, mechanical, and thermal properties (Arepalli et al., 2001; Ball, 2001
) and have many potential applications in the electronics, computer, and aerospace industries. As stated by Ajayan et al. (1999)
, "It is rare to come across a material that has such a range of remarkable properties." Enormous research efforts have been channeled into discovering applications of this novel material. Dr. R. Smalley (a Nobel laureate and a pioneer in carbon nanotube research) predicted that hundreds or thousands of tons of NTs could be produced in 5 to 10 years and "in time, millions of tonnes of nanotubes will be produced worldwide every year" (Ball, 2001
; ISI, 2002
). As the production and applications of NTs expand, potential human exposures will also increase.
NTs can be produced by deposition of carbon atoms vaporized from graphite by electric arc or by laser onto metal particles. More recently, they have been produced by chemical vapor deposition (CVD). High-pressure CO conversion (HiPcoTM, Rice University, TX) is a CVD process and is a more advanced method that uses carbon monoxide as carbon source; up to 97% of the carbon in the HiPco product ends up in NTs (Bronikowski et al., 2001). All of the products produced by these methods contain residual catalytic metals; some also contain other non-NT carbon materials. An individual NT molecule is about 1 nm in diameter and several microns long (Ajayan and Ebbesen, 1997
). Microscopically, individual NT fibers aggregate into bundles or ropes, which in turn agglomerate loosely into small clumps.
A study by the National Institute of Occupational Safety and Health on unprocessed NT samples demonstrated that fine particles of respirable sizes could be generated, albeit with some difficulty, from the bulk materials (Baron et al., 2003; Maynard et al., submitted
). Fine particles may pose a health risk by inhalation. Because no toxicity information about NTs is available, and because the atoms in NTs and in graphite configure in the same molecular hexagonal/honeycomb pattern, Carbon Nanotechnologies, Inc (CNI, Houston TX), a major NT manufacturer and supplier, classified this new form of carbon as synthetic graphite. Its material safety data sheet (CNI, 2003
) references the permissible inhalation exposure limit (PEL) set by the Occupational Safety and Health Administration (OSHA) for synthetic graphite at 15 mg/m3 of total dust and 5 mg/m3 for the respirable fraction (NIOSH/OSHA, 1988
). NTs are rather unique in physical and chemical properties; hence no other dusts, except perhaps graphite, possess any properties similar to those of NTs. However, graphite does not possess the electrical properties and fibrous structure of NTs. It is well known that the geometry and surface chemistry of particulates can play an important role in causing lung toxicity (Lippmann, 1994
). The absence of toxicity data for such an important commodity has concerned many (Gorman, 2002
). Concern about the potential for its workers to be exposed to materials of unknown toxicity prompted NASA to sponsor the present pulmonary toxicity study.
The study was conducted on three NT products made by different methods and containing different types or amounts of residual metals; they were raw (RNT) and purified (PNT) iron-containing HiPco products of Rice, and CarboLexs nickel-containing electric-arc product (CNT). For the present study, we used intratracheal instillation, an accepted route of exposure commonly used to screen dusts for potential pulmonary toxicity (Leong et al., 1998; Driscoll et al., 2000
). Intratracheal instillation studies also allow comparative toxicity investigation of several dusts simultaneously (Lam et al., 2002a
,b
). However, the bolus dosing can exaggerate acute toxic effects and is more likely to overwhelm clearance mechanisms when compared to the same dose received by inhalation over a long period of time. These three NT products (RNT, PNT, and CNT), together with carbon black (CB, a low-toxicity dust) and quartz (fibrogenic in the lungs) as reference dusts, were studied in mice. The study followed a lung histopathological protocol similar to that of the National Toxicology Program for the subchronic study of dusts (NTP, 1995
). This screening study focused on histopathology as an endpoint.
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MATERIALS AND METHODS |
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Materials.
The raw (RNT, Fig. 1A) and purified HiPcoTM NTs (PNT, Fig. 1B
) were generously provided by the Center for Nanoscale Science and Technology of Rice University (Houston, TX). A study on a raw HiPcoTM NT sample revealed that gentle agitation (blowing air over the material shaken in a vortex) produced large airborne clumps. Very few small particles were present. At high agitation levels, more airborne NT particles were generated; most were respirable sizes, with some being in the ultrafine range (Fig. 1D
, courtesy of Maynard et al., submitted
). The CNT sample (Fig. 1C
) was donated by CarboLex, Inc. (Lexington, KY). The carbon black (Printex 90®) sample was a gift from Degussa Corporation (Germany) and was provided to us via G. Oberdorster; the quartz sample (Mil-U-Sil-5®) was generously provided by US Silica (Berkeley Spring, WV). All samples were used without further purification.
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Intratracheal instillation.
After being anesthetized with 3 to 5% isoflurane in a small chamber, individual mice were secured on an inclined plastic platform and anesthetization continued via a small nose cone. The trachea was exposed by a 1-cm incision on the ventral neck skin for instillation of the dust suspension (Lam et al., 2002a). The instillation procedures for mice reported by these authors and the intratracheal fast instillation/nebulization procedure for rats used by Leong et al. (1998)
were modified to ensure that instilled material was delivered into the lungs of mice with a good distribution. Because it was difficult to eliminate air bubbles from a small NT-serum sample drawn into the syringe and confidently measure the intended volume, the test sample, containing 0, 0.1 (low dose, LD) or 0.5 mg (high dose, HD) in a 50-µl aliquot, was drawn (up to a premarked location) into a 30-cm fine silicone tube connected to the back metal end of a 24-gauge blunted needle. A small hole was made in the trachea close to the larynx, and a 24-gauge plastic catheter was inserted through the hole to the distal end of the trachea; the blunted needle was then inserted inside the plastic catheter. A 1-ml syringe prefilled with 150 µl of air and 20 µl of saline was then connected to the free end of silicone tubing to rapidly propel the test sample from the tubing and needle into the lungs. The neck incision was then sutured, swabbed with Povidone iodine, and anesthetized with a drop of lidocaine. The mice recovered and were active within 10 min after removal from the inhalation anesthetic. The incision healed within two days, and the animals were observed daily until their scheduled termination.
Lung collection and histopathological examination.
Seven or 90 days after instillation of the test material, each mouse was injected intraperitoneally with a lethal dose (0.1 ml) of pentobarbital sodium solution (Nembutal, Abbott, North Chicago, IL). Body weights were determined in the 90-d groups. An incision on the neck skin was made to expose the trachea for inserting a catheter; formalin (10% in neutral phosphate buffer) was allowed to drip by gravity (from a 25-ml syringe barrel hanging 1.5 feet above the neck) through the catheter into the lung for about 10 min. The trachea was then tied, and the isolated lung was placed in a glass vial containing about 10 ml of the same fixative (Lam et al., 2002a). For the 90-d groups, each vial was assigned a number, with the treatment unknown to the pathologist. The lungs were fixed for at least 7 days before further processing. The formalin-fixed mouse lungs were embedded in paraffin, thin-sectioned coronally, and mounted on glass microscope slides using standard histopathological techniques. Sections were stained with hematoxylin-eosin and examined by light microscopy.
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RESULTS |
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The iron-containing NTs (RNT and PNT) did not cause deaths in the mice. Mild signs of inactivity, hypothermia (felt cold to the touch), piloerection, and occasionally shivering (when provoked by picking up and laying down) were most noticeable 8 to 12 h after treatment with the HD RNT; these symptoms disappeared soon after this time. These clinical signs were not observed in the mice treated with PNT. Body weight losses, seen in the first week with the HD CNT, were not observed with RNT or PNT.
The distribution of black particles in lungs 90 d after they were instilled with 0.5 mg of CB or NTs is illustrated in Figure 2. Some of the lungs had a relatively uniform particle distribution, while others did not. At the microscopic level, the lungs of dead animals of the HD CNT groups showed congestion and postmortem histopathological changes. The lungs of the 4 (2 from the 7-d and 2 from the 90-d group) surviving mice treated with HD CNT had large aggregates of particles in macrophages in the alveolar space; some of these aggregates were also found in the interstitium, forming granulomas (Figs 3D
and 4C
). Some interstitial inflammation was apparent. Granulomas were not detected in the LD groups (7 d and 90 d) given CNT. The lungs of mice in the HD 7-d study that were treated with either RNT or PNT showed prominent granulomas (Figs 3E
and 3F
). Most of these microscopic nodules were located beneath the bronchial epithelium and were present throughout most of the lung fields. Some appeared to extend into the bronchi as polyps. The granulomas consisted of macrophages laden with black particles, and had very few lymphocytes, neutrophils, eosinophils, or other inflammatory cells. The macrophages had abundant granular cytoplasm with indistinct borders, a characteristic of activated macrophages or epitheloid cells. The black particles were almost entirely contained within these granulomas. Some of the lungs from HD 90-d NT-treated groups appeared grossly abnormal (Figs 2C
and 2F
). The micrographs of lungs from these groups showed the persistence of granulomas that contained particle-laden macrophages and NT particles (Figs 4CE
). The lung lesions were generally more pronounced than those of the HD 7-d groups (Figs 3DF
); some also had necrosis, interstitial inflammation that had extended into the alveolar septa, and peribronchial inflammation (Figs 4E
and 4F
). Granulomas and other pulmonary lesions were also seen in some of the LD HiPco-NT-treated mice (Table 2
), but to a mild degree.
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DISCUSSION |
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We observed mortality (5/9) in animals treated with the high dose of CNT, suggesting that any subsequent intratracheal studies with CNT should not involve doses this high. The CNT product contains substantial amounts of nickel and yttrium. Nickel and its compounds are highly toxic. Benson et al. (1987) reported that all 10 mice exposed to 10 mg/m3 Ni3S2 died before the end of the 12-day study. The lung burden of nickel in this group was not available, but mice exposed to 2.5 mg/m3 of the nickel compound for 12 days (6 h/d) accumulated 4 µg/lung. Assuming that the lung burden of this insoluble nickel compound was proportional to exposure concentrations, the amount of nickel in the lungs of animals that died would be
16 mg/lung. In our study, treatment with a CNT dose of 0.5 mg/mouse would load 130 µg of nickel and 25 µg of yttrium into the lung. We could not rule out the possibility that some of the nickel and yttrium, surrounded or coated by NTs, was freed by ultrasonication and subsequently contributed to the acute lethality. If sonication-freed nickel contributed to the acute toxicity, then deaths, observed in bolus-dosed animals, should not occur in inhalation-exposed animals. Further studies would be needed to elucidate the cause of death with certainty.
Although both types of carbon particles (CB and NTs) were taken up by alveolar macrophages, their fate and reactions in the lung tissue were very different. CB-laden macrophages scattered in the alveolar space, but NT-laden macrophages moved rapidly to centrilobular locations, where they entered alveolar septa and clustered to form epithelioid granulomas. It is well known that, if the lung is not dust-overloaded, dust-laden macrophages on the alveolar surface will migrate upward and be carried by the escalator/mucociliary system up the trachea, and cleared into the esophagus. However, when dusts enter the interstitial or subepithelial space, they are very difficult to clear from the lung. Thus, if a biopersistent dust is irritating or toxic, the lesions resulting from the persistent interaction between the cells and the dust trapped in the interstitium will generally worsen with time, as is the case with NTs. As seen in the present study, the lung lesions of HD 90-d groups were generally more pronounced than those of the HD 7-d groups in animals treated with NTs. These findings indicate that NTs and CB have different intrinsic toxicities in the lungs.
The findings that all four NT products (three in our study and one in Warheits study) were capable of inducing granulomas in mice or rats, together with the findings (in our studies and others) that granulomas were not observed in rodents exposed to carbon black, point to the fundamental difference between the unique physicochemical properties of NTs and those of CB. In addition to its unique surface chemistry (NTs are an excellent electrical conductor, while carbon black is not), the fibrous structure of NT products must be considered. Microscopically, thin NT fibers pack tightly and in parallel to form ropes or rods (ISI 2002; Unrau, 1996
). As defined in Comprehensive Toxicology, "Fibers are a special class of particles defined as elongated objects whose aspect ratio, the ratio of the objects length to its diameter, is greater than three" (McClellan, 1997
). Therefore, toxicologically, individual NT molecules, and assembled NT ropes, rods, and bundles are fibers. Some of the NT particles were clearly seen in the lungs as fiber or rope structures (Figs 5AC
). This physical structure would make NTs toxicologically different from carbon black. NTs are totally insoluble and probably one of the most biologically nondegradable man-made materials. It is well established that the pathogenicity of a fiber in the lungs directly correlates with its biopersistency (Oberdorster, 2000
). Granulomas could impair cellular and physiological (gas exchange) lung functions and give rise to fibrosis, more defined nodules, and other lesions. Determining how the NT-induced granulomas progress would require a longer-duration study with this biopersistent material.
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The comparative toxicity of NTs and quartz, which was used as a positive control for the present study, also warrants a discussion. Granulomas, along with other lung lesions, have long been observed in animals chronically exposed to quartz. A granulomatous reaction in the lungs was observed in mice exposed to 1.5 to 2.1 mg/m3 for 150 or 300 d (Wilson et al., 1986), in rats exposed to 25 mg/m3 for 100 d (Eden and von Seebach, 1976
), and in rats intratracheally instilled once with 50 mg quartz and examined 1 to 12 months after treatment (Reiser et al., 1982
). In our study, in which mice were exposed to relatively less quartz than the animals in the above studies, one mouse had low-grade granulomas; the rest of the HD groups had only mild to moderate inflammation in the lungs. At the doses used in the present study, no fibrosis was observed in the lung.
One may ask the relationship of these intratracheal-instillation NT doses that produced lung lesions to an inhalation exposure. NT particles are neither soluble nor biodegradable, and particles in the interstitium could not be removed from the lung by the macrophage-mucociliary clearance mechanism. Therefore, the lung burden from an intratracheal dose could be used to roughly estimate a burden that could be achieved by inhalation exposures (Lam et al., 2002a). Using data from the International Commission of Respiratory Protection Task Group, showing that the fractional deposition of particles deep into the lung is about 30% for 3-µm particles and increases to 55% for 0.05-µm particles (Bates et al., 1966
), we can estimate the pulmonary deposition of respirable dust. If we assume that 40% of the inhaled respirable NT particles deposit in the pulmonary region, and that a 30-g mouse breathes in 30 ml of air per min (Parent, 1992
), then a mouse breathing respirable NT dust at 5 mg/m3 for 8 h daily would accumulate 0.029 mg NT/day. Then, a lung burden equivalent to that instilled with 0.1 mg or 0.5 mg could be attained by a mouse inhaling a respirable NT aerosol concentration for about 3.5 or 17 days, respectively. The exposure concentration of 5 mg/m3 is the same concentration as the PEL that OSHA set for respirable synthetic graphite dust, and is the same exposure concentration referenced by a major U.S. nanotube manufacturer and supplier (CNI, 2003
). OSHAs PELs, which are time-weighted concentrations (40 h/week), are set for lifetime occupational exposures. It can be inferred from the exposure-risk estimation information presented here that, if workers were chronically exposed to respirable NT dust at a fraction of the PEL concentration for synthetic graphite, they would likely develop serious lung lesions. Therefore, the PEL for synthetic graphite must not be used to protect workers exposed to NTs. The current TLV® for graphite (2 mg/m3) explicitly excludes graphite fibers (ACGIH, 2001
). Our study provides data needed to guide additional toxicity studies and to support the design of industrial hygiene procedures (Baron et al., 2003
).
In conclusion, this study shows, for the test conditions described here and on an equal-weight basis, that if NTs reach the lungs, they are much more toxic than carbon black and can be more toxic than quartz, which is considered a serious occupational health hazard in chronic inhalation exposures. If fine NT dusts are present in a work environment, exposure protection strategies to minimize human exposures should be implemented.
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ACKNOWLEDGMENTS |
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NOTES |
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1 To whom correspondence should be addressed. E-mail: Chiu-wing.Lam{at}jsc.nasa.gov.
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